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Significance and Use
These verification tests may be performed by users or calibrators of thermocouples. The methods are useful for both new and used thermocouples. They provide a means to assess the accuracy with which a thermocouple is capable of measuring temperature.
Results from these tests may be used to determine whether to use or discard a thermocouple. If the thermocouple is subsequently used, the test results may be included in the measurement uncertainty budget. In many circumstances, the results of in situ verifications may be used to recalibrate a used thermocouple. Laboratory measurements, on the other hand, may be used only to verify the original thermocouple calibration or to determine the uncertainty of temperature measurements with the tested thermocouple. Laboratory measurements generally do not suffice to determine the emf-versus-temperature response of a thermocouple found to be inhomogeneous.
1.1 This guide describes tests that may be applied to new or previously used thermocouples for the purpose of verification. Some of the tests perform a suitable verification by themselves, but many tests merely alert the user to serious problems if the thermocouple fails the test. Some of the tests examine inhomogeneity and others detect wire or measuring-junction breakage. For Style U mineral-insulated metal-sheathed (MIMS) thermocouples with ungrounded measuring junctions, this guide includes tests that examine the electrical isolation of the sheath as well as sheath deterioration.
1.2 The first set of tests involves measurement verifications designed to be performed while the thermocouple is in its usage environment. The second set is composed of electrical tests and visual inspections designed to evaluate the functionality of the thermocouple; these tests may be performed either in house or in a calibration laboratory. The third set is made up of homogeneity tests designed to be performed in a calibration laboratory. Some of the tests provide simple methods to identify some, but not all, defective thermocouples, and alone do not suffice to verify a used thermocouple. They may need to be complemented by other tests for a complete verification.
1.3 The reader of this guide should decide which of the described tests need to be performed. This decision is dependent on whether the reader uses thermocouples for temperature measurement or performs thermocouple calibrations in a laboratory. For users of thermocouples, it is recommended that appropriate tests from the first and second sets be performed initially, as they provide immediate on-site verification of the thermocouples. The appropriateness of a test is dependent upon the user’s temperature measurement uncertainty requirements. Some tests may have lower uncertainties in their verification measurements than others. If these tests do not clearly determine the suitability of the thermocouples, they should be sent to a calibration laboratory for performing appropriate tests from the third set, which give the most complete information on the thermocouple homogeneity. For those who perform thermocouple calibrations in a laboratory, it is recommended that appropriate tests from the second and third sets be performed prior to calibration. The appropriateness of a test is dependent on the calibration laboratory’s capability and convenience for performing the test, as well as the characteristics of the unit under test (UUT).
1.4 This guide may be used for base metal and noble metal thermocouples. Some of the methods covered may apply to refractory metal thermocouples but caution is advised as suitable reference devices at high temperatures may not be readily available.
1.5 This guide may involve hazardous materials, operations and equipment. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
2. Referenced Documents (purchase separately) The documents listed below are referenced within the subject standard but are not provided as part of the standard.
E220 Test Method for Calibration of Thermocouples By Comparison Techniques
E344 Terminology Relating to Thermometry and Hydrometry
E563 Practice for Preparation and Use of an Ice-Point Bath as a Reference Temperature
E585/E585M Specification for Compacted Mineral-Insulated, Metal-Sheathed, Base Metal Thermocouple Cable
E608/E608M Specification for Mineral-Insulated, Metal-Sheathed Base Metal Thermocouples
E780 Test Method for Measuring the Insulation Resistance of Mineral-Insulated, Metal-Sheathed Thermocouples and Thermocouple Cable at Room Temperature
E839 Test Methods for Sheathed Thermocouples and Sheathed Thermocouple Cable
E1350 Guide for Testing Sheathed Thermocouples, Thermocouples Assemblies, and Connecting Wires Prior to, and After Installation or Service
E2181/E2181M Specification for Compacted Mineral-Insulated, Metal-Sheathed, Noble Metal Thermocouples and Thermocouple Cable
ICS Number Code 17.200.20 (Temperature-measuring instruments)
UNSPSC Code 41112206(Thermocouples)