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Significance and Use
The techniques described in this guide, if properly used in conjunction with a knowledge of behavior of particular material systems, will aid in the proper preparation of consolidated laminates for mechanical property testing.
The techniques described are recommended to facilitate the consistent production of satisfactory test specimens by minimizing uncontrolled processing variance during specimen fabrication.
Steps 3 through 8 of the 8-step process may not be required for particular specimen or test types. If the specimen or test does not require a given step in the process of specimen fabrication, that particular step may be skipped.
A test specimen represents a simplification of the structural part. The test specimen’value lies in the ability of several sites to be able to test the specimen using standard techniques. Test data may not show identical properties to those obtained in a large structure, but a correlation can be made between test results and part performance. This may be due, in part, to the difficulty of creating a processing environment for test specimens that identically duplicates that of larger scale processes.
Tolerances are guidelines based on current lab practices. This guide does not attempt to give detailed instructions due to the variety of possible panels and specimens that could be made. The tolerances should be used as a starting reference from which refinements can be made.
1.1 This guide provides guidelines to facilitate the proper preparation of laminates and test specimens from fiber-reinforced organic matrix composite prepregs. The scope is limited to organic matrices and fiber reinforcement in unidirectional (tape) or orthagonal weave patterns. Other forms may require deviations from these general guidelines. Other processing techniques for test coupon preparation, for example, pultrusion, filament winding and resin-transfer molding, are not addressed.
1.2 Specimen preparation is modeled as an 8-step process that is presented in and Section . Laminate consolidation techniques are assumed to be by press or autoclave. This practice assumes that the materials are properly handled by the test facility to meet the requirements specified by the material supplier(s) or specification, or both. Identification and information gathering guidelines are modeled after Guide E 1309. Test specimens shall be directly traceable to material used as designated in Guide E 1434. Proper test specimen identification also includes designation of process equipment, process steps, and any irregularities identified during processing.
1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. Within the text the inch-pound units are shown in brackets. The values stated in each system are not exact equivalents; therefore, each system must be used independently of the other. Combining values from the two systems may result in nonconformance with the standard.
This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
2. Referenced Documents (purchase separately) The documents listed below are referenced within the subject standard but are not provided as part of the standard.
C297/C297M Test Method for Flatwise Tensile Strength of Sandwich Constructions
D123 Terminology Relating to Textiles
D792 Test Methods for Density and Specific Gravity (Relative Density) of Plastics by Displacement
D883 Terminology Relating to Plastics
D2734 Test Methods for Void Content of Reinforced Plastics
D3163 Test Method for Determining Strength of Adhesively Bonded Rigid Plastic Lap-Shear Joints in Shear by Tension Loading
D3171 Test Methods for Constituent Content of Composite Materials
D3531 Test Method for Resin Flow of Carbon Fiber-Epoxy Prepreg
D3878 Terminology for Composite Materials
D3990 Terminology Relating to Fabric Defects
D4850 Terminology Relating to Fabrics and Fabric Test Methods
D5229/D5229M Test Method for Moisture Absorption Properties and Equilibrium Conditioning of Polymer Matrix Composite Materials
E1237 Guide for Installing Bonded Resistance Strain Gages
E1309 Guide for Identification of Fiber-Reinforced Polymer-Matrix Composite Materials in Databases
E1434 Guide for Recording Mechanical Test Data of Fiber-Reinforced Composite Materials in Databases
ICS Number Code 83.140.10 (Films and sheets)