Journal Published Online: 11 December 2012
Volume 41, Issue 1

Detailed Investigation of Forming Limit Determination Standards for Aluminum Alloys



In this study, experimental studies were conducted to evaluate the differences between the ASTM E2218-02 and ISO 12004-2 standards that are used for construction of the forming limit curve (FLC) and that made various assumptions, which create dissimilar FLCs for the same material. The comparison was made for two materials which have moderate brittle and ductile characteristics, AA2024-T4 and AA5754-O alloys, respectively. The effects of a specimen’s geometry, lubrication condition, and determination methods of limit strains on FLCs were considered and compared. Because the same strain evaluation method should be used for the standards, so as to be able to investigate the effect of only standards, a simple method in the computer grid analysis system was used. To test the validity and the reliability of the method, limit strains on the same specimens were also determined with using a real-time measurement method for the ISO experiments, and the results reveal that the method is reliable. Failure mechanisms were inspected for further investigation. The Nakajima specimens formed with the two standards showed different failure mechanisms. Finally, conducting the case studies, it was concluded that ISO 12004-2 yields more reliable and reproducible results than the ASTM standard.

Author Information

Dilmec, Murat
Dept. of Mechanical Engineering, Faculty of Architecture and Engineering, Selcuk Univ., Konya, TR
Halkaci, H.
Dept. of Mechanical Engineering, Faculty of Architecture and Engineering, Selcuk Univ., Konya, TR
Ozturk, Fahrettin
Dept. of Mechanical Engineering, Faculty of Engineering, Nigde Univ., Nigde, TR Dept. of Mechanical Engineering, The Petroleum Institute, Abu Dhabi, AE
Turkoz, Mevlut
Dept. of Mechanical Engineering, Faculty of Seydisehir Eng., Selcuk Univ., Seydisehir, Konya, TR
Pages: 12
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Stock #: JTE104356
ISSN: 0090-3973
DOI: 10.1520/JTE104356