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Significance and Use
5.1 Many coating properties are markedly affected by the film thickness of the dry film such as adhesion, flexibility, and harness. To be able to compare results obtained by different operators, it is essential to measure film thickness carefully.
5.2 Most protective and high performance coatings are applied to meet a requirement or a specification for the dry-film thickness of each coat, or for the complete system, or both. Coatings must be applied within a certain minimum and maximum thickness tolerances in order that they can fulfill their intended function.
1.1 This practice describes the measurement of dry film thickness of coating films by microscopic observation of precision angular cuts in the coating film. Use of these procedures may require repair of the coating film. This practice is intended to supplement the manufacturers' instructions for the manual operation of the gages and is not intended to replace them. It includes definitions of key terms, reference documents, the significance and use of the practice, and the advantages and limitations of the instruments.
1.2 Three procedures are provided for measuring dry film thickness of protective coating systems:
1.2.1 Procedure A—Using groove cutting instruments.
1.2.2 Procedure B—Using grinding instruments.
1.2.3 Procedure C—Using drill bit instruments.
1.3 These procedures are not applicable for soft or ductile substrates that may deform under the test gage cutting tip. The substrate should be sufficiently rigid to prevent deformation of the coating during the cutting process. The surface may be flat or moderately curved. Pipes as small as 25 mm (1 in.) in diameter may be measured in the axial direction.
1.4 Individual coats in a multicoat system where there is a discernible visual difference between coats or the overall thickness of a coating system can be measured by these procedures.
1.5 The range of thickness measurement is typically 2 to 2000 microns (0.1 to 80 mils) and depends upon the cutting angle of the blade.
1.6 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.
1.7 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.8 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
2. Referenced Documents (purchase separately) The documents listed below are referenced within the subject standard but are not provided as part of the standard.
D823 Practices for Producing Films of Uniform Thickness of Paint, Varnish, and Related Products on Test Panels
D1005 Test Method for Measurement of Dry-Film Thickness of Organic Coatings Using Micrometers
D7091 Practice for Nondestructive Measurement of Dry Film Thickness of Nonmagnetic Coatings Applied to Ferrous Metals and Nonmagnetic, Nonconductive Coatings Applied to Non-Ferrous Metals
ICS Number Code 87.040 (Paints and varnishes)
UNSPSC Code 31211504(Coating paints)
|Link to Active (This link will always route to the current Active version of the standard.)|
ASTM D4138-07a(2017), Standard Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive, Cross-Sectioning Means, ASTM International, West Conshohocken, PA, 2017, www.astm.orgBack to Top