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These test methods cover the testing of fibrous-insulated electrical conductors, commonly referred to as magnet wire, which are used in electrical apparatus. The test methods are intended primarily for evaluation of the electrical insulating materials used. It is intended that these test methods be used, except where modified by individual specifications for particular applications. This elongation testing method covers the determination of the elongation of fibrous insulated magnet wire that results in a fracture of the conductor. The electrical resistance testing method covers the determination of the electrical resistance of fibrous insulated magnet wire conductors. The fibrous coverage testing method covers the determination of the quality of fibrous servings on round magnet wire or bare conductor. The measurement of dimensions test methods determine the dimensions of the bare or film insulated conductor and the fibrous-insulated magnet wire. The adhesion and flexibility test method covers the evaluation of the flexibility and adherence of varnished fibrous glass, and varnished or unvarnished fibrous polyester-glass insulating material on either bare conductor, or film-insulated magnet wire. The dielectric breakdown voltage test method covers the determination of the dielectric breakdown voltage in air of insulation on round, rectangular, and square wires at commercial power frequencies.
This abstract is a brief summary of the referenced standard. It is informational only and not an official part of the standard; the full text of the standard itself must be referred to for its use and application. ASTM does not give any warranty express or implied or make any representation that the contents of this abstract are accurate, complete or up to date.
1.1 These test methods cover the testing of fibrous-insulated electrical conductors, commonly referred to as magnet wire, which are used in electrical apparatus. The test methods are intended primarily for evaluation of the electrical insulating materials used. It is intended that these test methods be used, except where modified by individual specifications for particular applications.
1.1.1 These test methods apply to those magnet wires that are fiber-covered and in which the substrate is bare conductor or is coated with an underlying insulating film as covered by Test Methods . Fiber-covered wires are produced by serving helically or wrapping fibers or fibrous-tape insulation uniformly around the wire in single and multiple layers. The served or wrapped materials are bonded or not bonded to the underlying wire.
1.2 The test methods appear in the following sections:
Measurement of Dimensions
Electrical Resistance of Conductors
Adhesion and Flexibility
Dielectric Breakdown Voltage
1.3 This standard and IEC 60851 are similar if not equivalent in technical content.
1.4 This standard and NEMA MW 1000 are similar if not equivalent in technical content.
1.5 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. See and for specific caution statements.
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
2. Referenced Documents (purchase separately) The documents listed below are referenced within the subject standard but are not provided as part of the standard.
Other StandardsIEC 60851 Methods of Test for Winding Wires Available from International Engineering Consortium, 549 West Randolph Street, Suite 600, Chicago IL 606612208. NEMA Standards Publication No. MW 1000 on Magnet Wire Available from National Electrical Manufacturers Association (NEMA), 1300 N. 17th St., Suite 1752, Rosslyn, VA 22209, http://www.nema.org.
B193 Test Method for Resistivity of Electrical Conductor Materials
D149 Test Method for Dielectric Breakdown Voltage and Dielectric Strength of Solid Electrical Insulating Materials at Commercial Power Frequencies
D1676 Test Methods for Film-Insulated Magnet Wire
D1711 Terminology Relating to Electrical Insulation
D5423 Specification for Forced-Convection Laboratory Ovens for Evaluation of Electrical Insulation
E8 Test Methods for Tension Testing of Metallic Materials
ICS Number Code 29.060.10 (Wires)
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ASTM D3353-18, Standard Test Methods for Fibrous-Insulated Magnet Wire, ASTM International, West Conshohocken, PA, 2018, www.astm.orgBack to Top