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    Hydrogen Pickup Mechanism in Zirconium Alloys

    Published: 01 February 2018

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    Because hydrogen ingress into zirconium cladding can cause embrittlement and limit cladding lifetime, hydrogen pickup during corrosion is a critical life-limiting degradation mechanism for nuclear fuel. However, mechanistic knowledge of the oxidation and hydrogen pickup mechanisms is still lacking. In an effort to develop such knowledge, we conducted a comprehensive study that included detailed experiments combined with oxidation modeling. We review this set of results conducted on zirconium alloys herein and articulate them into a unified corrosion theoretical framework. First, the hydrogen pickup fraction (fH) was accurately measured for a specific set of alloys specially designed to determine the effects of alloying elements, microstructure, and corrosion kinetics on fH. We observed that fH was not constant and increased until the kinetic transition and decreased at the transition. fH depended on the alloy and was lower for niobium-containing alloys. These results led us to hypothesize that hydrogen pickup during corrosion results from the need to balance the charge during the corrosion reaction such that fH decreases when the rate of electron transport through the protective oxide increases. To assess this hypothesis, two experiments were performed: (1) micro-X-ray absorption near-edge spectroscopy (μ-XANES) to investigate the evolution of the oxidation state of alloying elements when incorporated in the growing oxide and (2) in situ electrochemical impedance spectroscopy (EIS) to measure oxide resistivity as a function of exposure time on different alloys. With the use of these results, we developed an analytical zirconium alloy corrosion model based on the coupling of oxygen vacancies and electron currents. Both modeling and EIS results show that as the oxide electric conductivity decreases the fH increases. These new results support the general hypothesis of charge balance. The model quantitatively and qualitatively predicts the differences observed in oxidation kinetics and hydrogen pickup fraction between different alloys.


    hydrogen pickup, zirconium corrosion, oxidation model, XANES, EIS

    Author Information:

    Couet, Adrien
    University of Wisconsin–Madison, Dept. of Engineering Physics, Madison, WI

    Motta, Arthur T.
    Pennsylvania State University, Dept. of Mechanical and Nuclear Engineering, University Park, PA

    Ambard, Antoine
    EDF R&D, Materials and Mechanics of Components, Moret-sur-Loing,

    Comstock, Robert J.
    Westinghouse Electric Company, Pittsburgh, PA

    Committee/Subcommittee: B10.02

    DOI: 10.1520/STP159720160055