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This specification defines the requirements for additive manufacturing of nickel alloy (UNS N06625) using full-melt powder bed fusion such as electron beam melting and laser melting. The standard may be used by purchasers and producers of additively manufactured UNS N06625 components to specify the requirements and ensure component properties, and by users to obtain components that will satisfy the minimum acceptance requirements. The standard covers terminology and classification as well as the requirements with respect to ordering information, manufacturing plan, feedstock, thermal processing, chemical composition, microstructure, mechanical properties, hot isostatic pressing, dimensions and permissible variations, retests, inspection, rejection, certification, product marking and packaging, maintenance of a quality program, and the significance of numerical limits.
This abstract is a brief summary of the referenced standard. It is informational only and not an official part of the standard; the full text of the standard itself must be referred to for its use and application. ASTM does not give any warranty express or implied or make any representation that the contents of this abstract are accurate, complete or up to date.
Significance and Use
1.1 This specification covers additively manufactured UNS N06625 components using full-melt powder bed fusion such as electron beam melting and laser melting. The components produced by these processes are used typically in applications that require mechanical properties similar to machined forgings and wrought products. Components manufactured to this specification are often, but not necessarily, post processed via machining, grinding, electrical discharge machining (EDM), polishing, and so forth to achieve desired surface finish and critical dimensions.
1.2 This specification is intended for the use of purchasers or producers, or both, of additively manufactured UNS N06625 components for defining the requirements and ensuring component properties.
1.3 Users are advised to use this specification as a basis for obtaining components that will meet the minimum acceptance requirements established and revised by consensus of the members of the committee.
1.4 User requirements considered more stringent may be met by the addition to the purchase order of one or more supplementary requirements, which may include, but are not limited to, those listed in Supplementary Requirements S1–S16.
1.5 Units—The values stated in SI units are to be regarded as the standard. No other units of measurement are included in this standard.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
2. Referenced Documents (purchase separately) The documents listed below are referenced within the subject standard but are not provided as part of the standard.
B213 Test Methods for Flow Rate of Metal Powders Using the Hall Flowmeter Funnel
B214 Test Method for Sieve Analysis of Metal Powders
B243 Terminology of Powder Metallurgy
B311 Test Method for Density of Powder Metallurgy (PM) Materials Containing Less Than Two Percent Porosity
B769 Test Method for Shear Testing of Aluminum Alloys
B880 Specification for General Requirements for Chemical Check Analysis Limits for Nickel, Nickel Alloys and Cobalt Alloys
B964 Test Methods for Flow Rate of Metal Powders Using the Carney Funnel
D3951 Practice for Commercial Packaging
E3 Guide for Preparation of Metallographic Specimens
E8/E8M Test Methods for Tension Testing of Metallic Materials
E9 Test Methods of Compression Testing of Metallic Materials at Room Temperature
E10 Test Method for Brinell Hardness of Metallic Materials
E11 Specification for Woven Wire Test Sieve Cloth and Test Sieves
E18 Test Methods for Rockwell Hardness of Metallic Materials
E21 Test Methods for Elevated Temperature Tension Tests of Metallic Materials
E23 Test Methods for Notched Bar Impact Testing of Metallic Materials
E29 Practice for Using Significant Digits in Test Data to Determine Conformance with Specifications
E238 Test Method for Pin-Type Bearing Test of Metallic Materials
E354 Test Methods for Chemical Analysis of High-Temperature, Electrical, Magnetic, and Other Similar Iron, Nickel, and Cobalt Alloys
E384 Test Method for Knoop and Vickers Hardness of Materials
E399 Test Method for Linear-Elastic Plane-Strain Fracture Toughness KIc of Metallic Materials
E407 Practice for Microetching Metals and Alloys
E466 Practice for Conducting Force Controlled Constant Amplitude Axial Fatigue Tests of Metallic Materials
E606 Test Method for Strain-Controlled Fatigue Testing
E647 Test Method for Measurement of Fatigue Crack Growth Rates
E1019 Test Methods for Determination of Carbon, Sulfur, Nitrogen, and Oxygen in Steel, Iron, Nickel, and Cobalt Alloys by Various Combustion and Fusion Techniques
E1417 Practice for Liquid Penetrant Testing
E1450 Test Method for Tension Testing of Structural Alloys in Liquid Helium
E1473 Test Methods for Chemical Analysis of Nickel, Cobalt, and High-Temperature Alloys
E1820 Test Method for Measurement of Fracture Toughness
E1941 Test Method for Determination of Carbon in Refractory and Reactive Metals and Their Alloys by Combustion Analysis
E2368 Practice for Strain Controlled Thermomechanical Fatigue Testing
F629 Practice for Radiography of Cast Metallic Surgical Implants
F2792 Terminology for Additive Manufacturing Technologies,
F2924 Specification for Additive Manufacturing Titanium-6 Aluminum-4 Vanadium with Powder Bed Fusion
ICS Number Code 77.150.40 (Nickel and chromium products)