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Significance and Use
4.1 The procedures described in Sections 7 – 9 are primarily intended for (but not limited to) field joining of polyethylene (PE) pipe and fittings, using suitable equipment and appropriate environmental control procedures. When properly implemented, strong pressure/leak-tight joints are produced. When these joints are destructively tested, the failure occurs outside the fusion joined area.
4.2 Melt characteristics, average molecular weight and molecular weight distribution are influential factors in establishing suitable fusion parameters; therefore, consider the manufacturer's instructions in the use or development of a specific fusion procedure. See Annex A1.
4.3 The socket fusion, butt fusion, and saddle fusion procedures in this practice are suitable for joining PE gas pipe and fittings, PE water pipe and fittings, and PE general purpose pipes and fittings made to PE product specifications from organizations such as ASTM, AWWA, API, and ISO that are used in pressure, low pressure and non-pressure applications. For gas applications, qualification of the procedure by testing joints made using the procedure in accordance with regulations from the authority having jurisdiction are required.
1.1 This practice describes procedures for making joints with polyethylene (PE) pipe and fittings by means of heat fusion joining in, but not limited to, a field environment. Other suitable heat fusion joining procedures are available from various sources including pipe and fitting manufacturers. This standard does not purport to address all possible heat fusion joining procedures, or to preclude the use of qualified procedures developed by other parties that have been proved to produce reliable heat fusion joints.
1.2 The parameters and procedures are applicable only to joining polyethylene pipe and fittings of related polymer chemistry. They are intended for PE fuel gas pipe per Specification D2513 and PE potable water, sewer and industrial pipe manufactured per Specification F714, Specification D3035, and AWWA C901 and C906. Consult with the pipe manufacturers to make sure they approve this procedure for the pipe to be joined (see Appendix X1).
1.3 Parts that are within the dimensional tolerances given in present ASTM specifications are required to produce sound joints between polyethylene pipe and fittings when using the joining techniques described in this practice.
1.4 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.5 The text of this practice references notes, footnotes, and appendixes which provide explanatory material. These notes and footnotes (excluding those in tables and figures) shall not be considered as requirements of the practice.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
2. Referenced Documents (purchase separately) The documents listed below are referenced within the subject standard but are not provided as part of the standard.
D2513 Specification for Polyethylene (PE) Gas Pressure Pipe, Tubing, and Fittings
D3035 Specification for Polyethylene (PE) Plastic Pipe (DR-PR) Based on Controlled Outside Diameter
F714 Specification for Polyethylene (PE) Plastic Pipe (DR-PR) Based on Outside Diameter
F1056 Specification for Socket Fusion Tools for Use in Socket Fusion Joining Polyethylene Pipe or Tubing and Fittings
PPI DocumentsTR-33 Generic Butt Fusion Joining Procedure for Field Joining of Polyethylene Available from Plastics Pipe Institute (PPI), 105 Decker Court, Suite 825, Irving, TX 75062, http://www.plasticpipe.org. TR-41 Generic Saddle Fusion Joining Procedure for Polyethylene Gas Piping
AWWA DocumentsAWWAC901 Standard for Polyethylene (PE) Pressure Pipe and Tubing, 12 in. (13 mm) through 3 in. (76 mm), for Water Service Available from American Water Works Association (AWWA), 6666 W. Quincy Ave., Denver, CO 80235, http://www.awwa.org. AWWAC906 Standard for Polyethylene (PE) Pressure Pipe and Fittings, 4 in. (100 mm) through 63 in. (1575 mm), for Water Distribution and Transmission
ICS Number Code 23.040.20 (Plastic pipes); 23.040.45 (Plastic fittings)
UNSPSC Code 40171500(Commercial pipe and piping)