ASTM E780 - 06(2011)

    Standard Test Method for Measuring the Insulation Resistance of Mineral-Insulated, Metal-Sheathed Thermocouples and Thermocouple Cable at Room Temperature

    Active Standard ASTM E780 | Developed by Subcommittee: E20.04

    Book of Standards Volume: 14.03


      Format Pages Price  
    PDF 5 $42.00   ADD TO CART
    Hardcopy (shipping and handling) 5 $42.00   ADD TO CART


    Significance and Use

    Thermocouples fabricated from thermocouple cable that has been contaminated by moisture or by other impurities may undergo large changes in thermoelectric properties or may fail catastrophically when exposed to high temperatures. Since such contamination usually lowers the electrical resistance between the thermoelements and the sheath substantially, measurement of the insulation resistance can provide a valuable check of insulation quality and cleanliness, and can serve as a basis for rejection of unsuitable material and unreliable components. For manufacturers in particular, low electrical insulation resistance can also be indicative of displaced thermoelements or defects in the metal sheath which will require further investigation, but all users should be aware of these potential defects when faced with an unacceptable insulation resistance measurement.

    This test method is primarily intended for use by manufacturers and users of mineral-insulated, metal-sheathed thermocouples or thermocouple cables to verify that measured values of insulation resistance exceed specified minimum values, such as those listed in Specifications E235, E585/E585M, E608/E608M, and E2181/E2181M. Manufacturers and users should be aware, however, that when the insulation resistance is greater than 1 × 108 , disagreement by an order of magnitude in the results obtained with this test method is not unusual. In addition, users of this test method should appreciate that the room temperature insulation resistance of both thermocouple cables and of finished thermocouples may change during shipment, storage, and use, particularly if the end seals are damaged or defective. Consequently, values of insulation resistance determined by this test method may not necessarily be repeatable.

    1. Scope

    1.1 This test method provides the procedures for measuring the room temperature electrical insulation resistance between the thermoelements, and between the thermoelements and the sheath, of a mineral-insulated, metal-sheathed thermocouple or thermocouple cable. It may be used to measure the insulation resistance of bulk lengths of thermocouple cable previously sealed against moisture intrusion or to test a thermocouple having an ungrounded class 2 junction. This method cannot be used to test a thermocouple having a grounded class 1 junction unless the junction is removed prior to testing, after which the thermocouple may be dealt with in the same manner as a thermocouple cable.

    1.2 This test method applies primarily to thermocouple cables conforming to Specifications E585/E585M and E2181/E2181M and to thermocouples conforming to Specifications E608/E608M and E2181/E2181M, but may also be applied to thermocouples or thermocouple cables that are suitable for use in air, whose sheath or thermoelements are comprised of refractory metals, that are tested in a dry and chemically inert environment, and that may employ compacted ceramic insulating materials other than magnesia (MgO) or alumina (Al2O3). Users of this test method should note that specifications dealing with compacted ceramic insulating materials other than magnesia or alumina, which are described in Specification E1652, are not currently available. As a result, acceptance criteria must be agreed upon between the customer and supplier at the time of purchase, or alternatively, judgment and experience must be applied in establishing test voltage levels and acceptable insulation resistance values for these types of thermocouples and thermocouple cables.

    1.3 This test method may be used for thermocouples or thermocouple cables having an outside diameter of 0.5 mm (0.020 in) or larger.

    1.4 Users of this test method should be aware that the room temperature insulation resistance of a mineral-insulated, metal-sheathed thermocouple or thermocouple cable may change during shipment, storage, or use.

    1.5 The values stated in SI units are to be regarded as standard. The values given in parentheses are for information only.

    1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.


    2. Referenced Documents (purchase separately) The documents listed below are referenced within the subject standard but are not provided as part of the standard.

    ASTM Standards

    E235 Specification for Thermocouples, Sheathed, Type K and Type N, for Nuclear or for Other High-Reliability Applications

    E344 Terminology Relating to Thermometry and Hydrometry

    E585/E585M Specification for Compacted Mineral-Insulated, Metal-Sheathed, Base Metal Thermocouple Cable

    E608/E608M Specification for Mineral-Insulated, Metal-Sheathed Base Metal Thermocouples

    E1652 Specification for Magnesium Oxide and Aluminum Oxide Powder and Crushable Insulators Used in the Manufacture of Metal-Sheathed Platinum Resistance Thermometers, Base Metal Thermocouples, and Noble Metal Thermocouples

    E2181/E2181M Specification for Compacted Mineral-Insulated, Metal-Sheathed, Noble Metal Thermocouples and Thermocouple Cable


    ICS Code

    ICS Number Code 17.200.20 (Temperature-measuring instruments)

    UNSPSC Code

    UNSPSC Code


    DOI: 10.1520/E0780-06R11

    ASTM International is a member of CrossRef.

    ASTM E780

    Citing ASTM Standards
    Back to Top