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Significance and Use
5.1 This test method characterizes a metallic material’s resistance to stable crack extension in terms of crack-tip-opening angle (CTOA), ψ and/or crack-opening displacement (COD), δ5 under the laboratory or application environment of interest. This method applies specifically to fatigue pre-cracked specimens that exhibit low constraint and that are tested under slowly increasing displacement.
5.2 When conducting fracture tests, the user must consider the influence that the loading rate and laboratory environment may have on the fracture parameters. The user should perform a literature review to determine if loading rate effects have been observed previously in the material at the specific temperature and environment being tested. The user should document specific information pertaining to their material, loading rates, temperature, and environment (relative humidity) for each test.
5.3 The results of this characterization include the determination of a critical, lower-limiting value, of CTOA (ψ c) or a resistance curve of δ5, a measure of crack-opening displacement against crack extension, or both.
5.5 Materials that can be evaluated by this standard are not limited by strength, thickness, or toughness, if the crack-size-to-thickness (a/B) ratio or ligament-to-thickness (b/B) ratio are equal to or greater than 4, which ensures relatively low and similar global crack-front constraint for both the C(T) and M(T) specimens (2, 3).
5.6.1 In research and development, CTOA (ψc) or COD (δ5), or both, testing can show the effects of certain parameters on the resistance to stable crack extension of metallic materials significant to service performance. These parameters include, but are not limited to, material thickness, material composition, thermo-mechanical processing, welding, and thermal stress relief.
5.6.3 For inspection and flaw assessment criteria, when used in conjunction with fracture mechanics analyses. Awareness of differences that may exist between laboratory test and field conditions is required to make proper flaw assessment.
5.6.4 The critical CTOA (ψc) has been used with the elastic-plastic finite-element method to accurately predict structural response and force carrying capacity of simple and complex cracked structural components, see Appendix X1.
5.6.5 The δ5 parameter has been related to the J-integral by means of the Engineering Treatment Model (ETM) (10) and provides an engineering approach to predict the structural response and force carrying capacity of cracked structural components.
5.6.6 The K-R curve method (Practice E561) is similar to the δ5-resistance curve, in that, the concept has been applied to both C(T) and M(T) specimens (under low-constraint conditions) and the K-R curve concept has been used successfully in industry (11). However, the δ5 parameter has been related to the J-integral and the parameter incorporates the material non-linear effects in its measurement. Comparisons have also been made among various fracture criteria on fracture of C(T), M(T) and a structurally configured crack configuration (12) that were made of several different materials (two aluminum alloys and a very ductile steel), and the K-R curve concept was found to have limited application, in comparison to the critical CTOAc (ψ c) concept.
1.1 This standard covers the determination of the resistance to stable crack extension in metallic materials in terms of the critical crack-tip-opening angle (CTOA), ψc and/or the crack-opening displacement (COD), δ5 resistance curve (1).2 This method applies specifically to fatigue pre-cracked specimens that exhibit low constraint (crack-size-to-thickness and un-cracked ligament-to-thickness ratios greater than or equal to 4) and that are tested under slowly increasing remote applied displacement. The test specimens are the compact, C(T), and middle-crack-tension, M(T), specimens. The fracture resistance determined in accordance with this standard is measured as ψc (critical CTOA value) and/or δ 5 (critical COD resistance curve) as a function of crack extension. Both fracture resistance parameters are characterized using either a single-specimen or multiple-specimen procedures. These fracture quantities are determined under the opening mode (Mode I) of loading. Influences of environment and rapid loading rates are not covered in this standard, but the user must be aware of the effects that the loading rate and laboratory environment may have on the fracture behavior of the material.
1.2 Materials that are evaluated by this standard are not limited by strength, thickness, or toughness, if the crack-size-to-thickness (a/B) ratio and the ligament-to-thickness (b/B) ratio are greater than or equal to 4, which ensures relatively low and similar global crack-front constraint for both the C(T) and M(T) specimens (2, 3).
2. Referenced Documents (purchase separately) The documents listed below are referenced within the subject standard but are not provided as part of the standard.
E4 Practices for Force Verification of Testing Machines
E8/E8M Test Methods for Tension Testing of Metallic Materials
E399 Test Method for Linear-Elastic Plane-Strain Fracture Toughness K Ic of Metallic Materials
E561 Test Method for K-R Curve Determination
E647 Test Method for Measurement of Fatigue Crack Growth Rates
E1290 Test Method for Crack-Tip Opening Displacement (CTOD) Fracture Toughness Measurement
E1820 Test Method for Measurement of Fracture Toughness
E1823 Terminology Relating to Fatigue and Fracture Testing
E2309 Practices for Verification of Displacement Measuring Systems and Devices Used in Material Testing Machines
ISO StandardsISO12135 Metallic Materials--Unified Method of Test for the Determination of Quasistatic Fracture Toughness ISO22889:2007 Metallic Materials--Method of Test for the Determination of Resistance to Stable Crack Extension Using Specimens of Low Constraint
ICS Number Code 77.040.10 (Mechanical testing of metals)