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Significance and Use
Shipping containers and the interior packaging materials are used to protect their contents from the hazards encountered in handling, transportation, and storage. Shock is one of the more troublesome of these hazards. Free-fall drop testing, while easy to perform, often understresses the test specimen by subjecting it to drops which are not perpendicular to the dropping surface.
Note 1—For example, testing has shown that non-perpendicular drops, 2° off perpendicularity, result in 8 % lower acceleration into the test specimen resulting from the impact energy dispersing in several axes.
Controlled shock input by shock machines provides a convenient method for evaluating the ability of shipping containers, interior packaging materials, and contents to withstand shocks. Simulated free-fall drop testing of package systems, which have critical elements, has produced good results where the frequency of the shock pulse is at least three times that of the package system's natural frequency.
As in most mechanical shock test procedures, fixturing of the package on the shock test machine may have significant influence on the test results. Typically, packages will be firmly held on the table by securing some type of cross member(s) across the top of the package. Care should be taken that any pressure resulting from such fixturing should be minimal, particularly when the container being tested is corrugated or some other similar material.
In cases where low-acceleration, long-duration responses are anticipated, any fixturing can potentially influence packaged item response and can possibly alter any correlation between this test method and free-fall drop testing. Where such correlation is desired, the package can be tested without it being fixed directly to the table. Note that in such circumstances, the shipping container can vigorously rebound from the table and can, if not otherwise controlled, present a safety problem for operators. Fixing the shipping container to the shock machine table is most often recommended for safety and convenience, but accuracy and precision of this test method should not be compromised by such fixturing.
|=||shock pulse duration, s,|
|=||shock pulse frequency, Hz, and|
|=|| package system frequency, which may be determined by Test Methods D 999|
1.1 This test method covers the general procedures of using shock machines to replicate the effects of vertical drops of loaded shipping containers, cylindrical containers, and bags and sacks.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
2. Referenced Documents (purchase separately) The documents listed below are referenced within the subject standard but are not provided as part of the standard.
D996 Terminology of Packaging and Distribution Environments
D999 Test Methods for Vibration Testing of Shipping Containers
D3332 Test Methods for Mechanical-Shock Fragility of Products, Using Shock Machines
D4332 Practice for Conditioning Containers, Packages, or Packaging Components for Testing
D5276 Test Method for Drop Test of Loaded Containers by Free Fall
E122 Practice for Calculating Sample Size to Estimate, With Specified Precision, the Average for a Characteristic of a Lot or Process
ICS Number Code 55.180.10 (General purpose containers)