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Significance and Use
5.1 During preconstruction and construction evaluations, use of these test methods establishes specific and overall performance characteristics for the mortar system.
5.2 Preconstruction testing of mortars prebatched by weight provides information for the selection of the individual mortar system best suited for the masonry to be constructed. The recommended tests and their significance are as follows:
5.2.1 Consistency determinations by cone penetration (Annex A1) allow gaging the water additions for all mortars included in the preconstruction test series. Even if the mortar consistency as measured at the construction site is at a different penetration value than those measured during the preconstruction tests, the cone preparation test serves to standardize water additions for mortars being considered as alternatives before construction. Additional testing of mortar water content-consistency relationships (Annex A4) will allow relating these two factors to batch-to-batch variations at the construction site.
5.2.2 Consistency retention by cone penetration (Annex A2) using disturbed or undisturbed mortar samples provides a means of establishing the early-age setting and stiffening characteristics of the mortars. Because laboratory testing is conducted under static climatic conditions, consistency retention test results reflect the relative performance of the mortar systems under test. The same general relationships are expected to hold during testing at the construction project, except as they are influenced by jobsite weather conditions.
5.2.3 Mortar water-content determinations (Annex A4) allow measurement of the water content of the mortar mixture. Mortars prebatched using moist masonry sand may be mathematically analyzed for mortar water content; however, this test, when used for preconstruction evaluation, establishes the effectiveness of the test method and serves as the control or base for tests performed at the construction site.
5.2.4 Mortar aggregate ratio testing (Annex A4) provides a method for determining the ratio of aggregate-to-cementitious materials. The sieving operation employed during this test is incapable of separating an individual cementitious material when more than one such material is used, but can accurately establish the aggregate-to-cementitious materials ratio of the mixture.
5.2.5 Mortar air-content testing (Annex A5) is useful in establishing the value of this component of the mortar. This test is of particular importance in evaluating mortars that contain air-entraining portland cement, air-entraining lime, masonry cement or any combination thereof.
5.2.6 Compressive strength testing (Annex A6) of molded mortar cylinders and cubes establishes one of the characteristics of hardened mortar. Mortar compressive strength test values are not representative of the actual compressive strength of mortar in the assembly and are not appropriate for use in predicting the compressive strength that would be attained by the mortar in the masonry assembly. The measured compressive strength of a molded mortar specimen is almost always lower than the strength of the same mortar in the wall, primarily as a result of differences in mortar water content and specimen shape. Mortar compressive strength is influenced by mortar water content at the time of set. Because molded mortar specimens are not in contact with absorptive masonry units and are not subjected to other mechanisms of water loss, they have higher water contents than mortar in the wall. Higher water contents almost always result in lower strengths. Specimen size and shape also affect compressive strength. Cylinders and cubes exhibit different strengths even when made from the same mortar mix. Both of these specimen configurations yield lower strengths than what would be attained if a specimen having the same size and configuration of a typical mortar joint could be reliably tested.
5.3 Testing during the actual construction may employ one or more of the test methods described in 4.2. Repetitive testing using these test methods on consecutive or intermittent batches provides a method for measurement of batch-to-batch variations in the mortar production. Testing during actual construction may be referenced to laboratory testing and used to predict later age mortar characteristics. In addition to the comments in 5.2, the following test meanings may be obtained from construction project testing:
5.3.1 Consistency by cone penetration (Annex A1) is used as a quick reference for indicating batch-to-batch variations in mix ingredients and mixing time. Erratic consistency readings indicate poor control during batching and mixing, but they do not indicate if cement, sand, or water additions are improper. Other test methods must be used to isolate and identify the unsatisfactory proportioning or mixing procedure, for example, cement to aggregate, mortar water, or air content tests.
5.3.2 Consistency retention by cone penetration (Annex A2) tests establishes the early-age setting and stiffening characteristics of the mortar. These properties are influenced by mix proportions and ingredients, weather conditions, effects of chemical additives, and mixing time.
5.3.3 Individual and repeated evaluations of mortar water content (Annex A4) show the ability of the mixer operator to properly and consistently add water to the mixer.
5.3.4 Individual and repeated tests for mortar aggregate ratio (Annex A4) show the ability of the mixer operator to properly and consistently add the cementitious material and sand to the mixer, and will establish batch-to-batch variations in the composition of the mortar.
5.3.5 Individual and repetitive tests for mortar air content (Annex A5) show the changes caused by variations in mixing time, mixing efficiency and other factors.
5.3.6 Comparison of compressive strength tests (Annex A6) of field batched mortars to preconstruction mortar compression tests, each conducted in accordance with this test method, can be used to identify variations in mortar mix constituents and/or proportions. Variations in compressive strength values typically indicate changes in mix water content, mixing procedures, mix materials, material proportions, and environmental conditions.
1.1 This test method covers procedures for the sampling and testing of mortars for composition and for their plastic and hardened properties, either before or during their actual use in construction.
1.2 Preconstruction Evaluation—This test method permits comparisons of mortars made from different materials under simulated field conditions. It is also used to establish baseline values for comparative evaluation of field mortars.
1.3 Construction Evaluation—Use of this method in the field provides a means for quality assurance of field-mixed mortar. It includes methods for verifying the mortar mix proportions, comparing test results for field mortars to preconstruction testing, and determining batch-to-batch uniformity of the mortar.
1.4 The test results obtained under this test method are not required to meet the minimum compressive values in accordance with the property specifications in Specification C270.
1.5 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. For specific hazards statements, see Section 8.
2. Referenced Documents (purchase separately) The documents listed below are referenced within the subject standard but are not provided as part of the standard.
C39/C39M Test Method for Compressive Strength of Cylindrical Concrete Specimens
C109/C109M Test Method for Compressive Strength of Hydraulic Cement Mortars (Using 2-in. or [50-mm] Cube Specimens)
C128 Test Method for Density, Relative Density (Specific Gravity), and Absorption of Fine Aggregate
C173/C173M Test Method for Air Content of Freshly Mixed Concrete by the Volumetric Method
C187 Test Method for Amount of Water Required for Normal Consistency of Hydraulic Cement Paste
C231 Test Method for Air Content of Freshly Mixed Concrete by the Pressure Method
C270 Specification for Mortar for Unit Masonry
C470/C470M Specification for Molds for Forming Concrete Test Cylinders Vertically
C511 Specification for Mixing Rooms, Moist Cabinets, Moist Rooms, and Water Storage Tanks Used in the Testing of Hydraulic Cements and Concretes
C617 Practice for Capping Cylindrical Concrete Specimens
C1093 Practice for Accreditation of Testing Agencies for Masonry
C1180 Terminology of Mortar and Grout for Unit Masonry
C1231 Practice for Use of Unbonded Caps in Determination of Compressive Strength of Hardened Concrete Cylinders
C1586 Guide for Quality Assurance of Mortars
E11 Specification for Woven Wire Test Sieve Cloth and Test Sieves
ICS Number Code 91.100.10 (Cement. Gypsum. Lime. Mortar)