Significance and Use
5.1 The mechanical performance of welded thermoplastic structures is largely dependent on the quality of the welding operation. Fabricators should determine that the proper welding procedures are being followed and that welders maintain their proficiency. Results from this practice are indicative of skill in proper welding procedures for different thermoplastic materials and the use of appropriate welding equipment. If the welded test specimens have short term weld factors that meet or exceed the minimums as set forth in this practice, or as agreed to by supplier and user, it may be concluded that, with the same degree of skill and diligence by the welder, acceptable welds should be obtained in fabricated structures.
1. Scope
1.1 This practice covers the preparation and evaluation of joints between two pieces of weldable grades of thermoplastic materials, backed and unbacked, (such as those shown in Table 1) up to 2 in. (50 mm) in thickness.
TABLE 1 Typical Guide for Hot Gas Welding Temperatures
Note 1—
For other welding techniques, consult material and equipment supplier for recommendations. | | | °FA | Recommended Gas TypeB |
| | HDPE | 500–600 | | Nitrogen or Air |
| | PP | 550–600 | | Nitrogen or Air |
| | PVC | 500–550 | | Air |
| | CPVC | 550–660 | | Air |
| | PVDF | 650–680 | | Nitrogen or Air |
| | ECTFE | 665–695 | | Nitrogen |
| | ETFE | 675–710 | | Air |
| | FEP | 650–725 | | Air |
| | PFA | 675–750 | | Air |
| | MFA | 536–554 | | Air |
1.2 Since there are numerous new technologies and techniques constantly being developed for plastic welding, there are no profiles and procedures that can be considered as standard for all plastics at various thicknesses. This practice is not intended to define profiles and procedures; however, it is intended to establish methods to evaluate minimum short term weld factors to be achieved by the welder for the respective plastics.
1.3 Weld procedures used for test pieces should reflect procedures to be used in actual fabrication.
1.4 Welding methods to be used could include machine welding, extrusion welding, and hot gas welding.
1.5 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
2. Referenced Documents (purchase separately)
The documents listed below are referenced within the subject standard but are not provided as part of the standard.
ASTM Standards
C904 Terminology Relating to Chemical-Resistant Nonmetallic Materials
D4285 Test Method for Indicating Oil or Water in Compressed Air
E4 Practices for Force Verification of Testing Machines
Keywords
chemical resistant; plastics welding; short term weld factor; thermoplastic; welding;
ICS Code
ICS Number Code 83.080.20 (Thermoplastic materials)
DOI: 10.1520/C1147-01R12
ASTM International is a member of CrossRef.
Citing ASTM Standards
[Back to Top]