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Significance and Use
5.1 The significance of the tear test is similar to that of the notch-tensile test, and its primary usefulness is as an indicator of toughness or as a ranking test as described in Test Method E338 and Practice B646.
5.1.1 This test method provides a comparative measure of resistance of aluminum alloys and products to unstable fracture originating from the presence of crack-like stress concentrators. This test method is not intended to provide an absolute measure of resistance to crack propagation that might be used in the design of a structure.
5.3 The unit propagation energy (UPE) is the primary result of the tear test. This value provides a measure of the combination of strength and ductility that permits a material to resist crack growth under either elastic or plastic stresses. The UPE value normally will exhibit greater scatter than conventional tensile or yield strength values. In order to establish a reasonable estimate of average properties, it is recommended that replicate specimens be tested for each metal condition being evaluated. The UPE value has significance as a relative index of fracture toughness.
5.4 The ratio of the tear strength to the tensile yield strength is a measure of notch toughness comparable to the notch-yield ratio from notch-tensile tests carried out in accordance with Test Method E338. It is of value in relative ranking of materials with regard to their toughness.2,3
5.5 The numerical results of the test are dependent upon the specimen size and geometry, although specimen thicknesses over the range of 0.063 in. (1.6 mm) to 0.100 in. (2.5 mm) have not shown a significant effect on tear strength (TS) and unit propagation energy (UPE).6 These values may exhibit a dependency to thickness when the specimen thickness is outside of this stated range and care shall be taken when using this data.
5.7 The reliability of the tear test has been well established by developing reasonably good correlations2,3 between tear test data and fracture toughness test data of aluminum alloys and products, as determined in accordance with Practices B645, B646 and Test Method E399. Limited data suggest that the test may be sensitive to crosshead rates above 0.5 in./min.
2. Referenced Documents (purchase separately) The documents listed below are referenced within the subject standard but are not provided as part of the standard.
B557 Test Methods for Tension Testing Wrought and Cast Aluminum- and Magnesium-Alloy Products
B645 Practice for Linear-Elastic Plane-Strain Fracture Toughness Testing of Aluminum Alloys
B646 Practice for Fracture Toughness Testing of Aluminum Alloys
E4 Practices for Force Verification of Testing Machines
E83 Practice for Verification and Classification of Extensometer Systems
E338 Test Method of Sharp-Notch Tension Testing of High-Strength Sheet Materials
E399 Test Method for Linear-Elastic Plane-Strain Fracture Toughness KIc of Metallic Materials
ICS Number Code 77.040.10 (Mechanical testing of metals); 77.150.10 (Aluminium products)
UNSPSC Code 11172000(Aluminum based alloys)