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This practice covers the qualification of procedures, welders, and operators for the fabrication and repair of steel castings by electric arc welding. The materials are categorized as carbon steel, carbon and carbon-manganese steel, low alloy steel, ferritic stainless steel, martensitic stainless steel, low carbon austenitic stainless steel, unstabilized austenitic stainless steel, austenitic stainless steel, duplex austenitic-ferritic stainless steel, precipitation-hardened austenitic stainless steel, nickel base alloy, steel castings, austenitic manganese. The orientation of the welds with respect to the horizontal and vertical planes of reference is classified into four positions, namely, flat, horizontal, vertical, and overhead. Four types of test shall be conducted in the qualification procedures such as tension test, bend test, Charpy impact test and radiographic test. Guided bend test specimens shall be prepared by cutting the test plate or pipe to form specimens of approximately rectangular cross section. Guided bend test specimens are of three types depending on which surface -side bend, face bend, or root bend is on the convex (outer) side of the bent specimen. A welding procedure must be set up as a new procedure and must be requalified when any of the changes in essential variables, inclusive, are made. Changes other than those listed may be made without requalification, provided the procedure is revised to show these changes. All welders and operators welding castings under this practice shall pass the welder qualification test. The welder or operator successfully performing the procedure qualification test is automatically qualified for performance.
This abstract is a brief summary of the referenced standard. It is informational only and not an official part of the standard; the full text of the standard itself must be referred to for its use and application. ASTM does not give any warranty express or implied or make any representation that the contents of this abstract are accurate, complete or up to date.
1.1.1 Qualifications of a procedure and either or both the operator or welder under Section IX of the ASME Boiler and Pressure Vessel Code shall automatically qualify the procedure and either or both the operator or welder under this practice. P-number designations in the ASME grouping of base metals for qualification may be different than the category numbers listed in Table 1. Refer to Appendix X1 for a comparison of ASTM category numbers with the corresponding ASME P-Number designations.
1.3 Each manufacturer or contractor shall maintain a record of welding procedure qualification tests (Fig. 1), welder or operator performance qualification tests (Fig. 2), and welding procedure specification (Fig. 3), which shall be made available to the purchaser's representative on request.
1.4 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
2. Referenced Documents (purchase separately) The documents listed below are referenced within the subject standard but are not provided as part of the standard.
A27/A27M Specification for Steel Castings, Carbon, for General Application
A128/A128M Specification for Steel Castings, Austenitic Manganese
A148/A148M Specification for Steel Castings, High Strength, for Structural Purposes
A216/A216M Specification for Steel Castings, Carbon, Suitable for Fusion Welding, for High-Temperature Service
A217/A217M Specification for Steel Castings, Martensitic Stainless and Alloy, for Pressure-Containing Parts, Suitable for High-Temperature Service
A297/A297M Specification for Steel Castings, Iron-Chromium and Iron-Chromium-Nickel, Heat Resistant, for General Application
A351/A351M Specification for Castings, Austenitic, for Pressure-Containing Parts
A352/A352M Specification for Steel Castings, Ferritic and Martensitic, for Pressure-Containing Parts, Suitable for Low-Temperature Service
A356/A356M Specification for Steel Castings, Carbon, Low Alloy, and Stainless Steel, Heavy-Walled for Steam Turbines
A370 Test Methods and Definitions for Mechanical Testing of Steel Products
A389/A389M Specification for Steel Castings, Alloy, Specially Heat-Treated, for Pressure-Containing Parts, Suitable for High-Temperature Service
A447/A447M Specification for Steel Castings, Chromium-Nickel-Iron Alloy (25-12 Class), for High-Temperature Service
A487/A487M Specification for Steel Castings Suitable for Pressure Service
A494/A494M Specification for Castings, Nickel and Nickel Alloy
A732/A732M Specification for Castings, Investment, Carbon and Low Alloy Steel for General Application, and Cobalt Alloy for High Strength at Elevated Temperatures
A743/A743M Specification for Castings, Iron-Chromium, Iron-Chromium-Nickel, Corrosion Resistant, for General Application
A744/A744M Specification for Castings, Iron-Chromium-Nickel, Corrosion Resistant, for Severe Service
A747/A747M Specification for Steel Castings, Stainless, Precipitation Hardening
A757/A757M Specification for Steel Castings, Ferritic and Martensitic, for Pressure-Containing and Other Applications, for Low-Temperature Service
A872/A872M Specification for Centrifugally Cast Ferritic/Austenitic Stainless Steel Pipe for Corrosive Environments
A890/A890M Specification for Castings, Iron-Chromium-Nickel-Molybdenum Corrosion-Resistant, Duplex (Austenitic/Ferritic) for General Application
A958 Specification for Steel Castings, Carbon and Alloy, with Tensile Requirements, Chemical Requirements Similar to Standard Wrought Grades
A990 Specification for Castings, Iron-Nickel-Chromium and Nickel Alloys, Specially Controlled for Pressure Retaining Parts for Corrosive Service
A995/A995M Specification for Castings, Austenitic-Ferritic (Duplex) Stainless Steel, for Pressure-Containing Parts
American Society of Mechanical EngineersASME Boiler and Pressure Vessel Code, Section IX
American Welding SocietyANSI/AWS3.0 Definitions for Welding and Cutting
ICS Number Code 25.160.10 (Welding processes); 25.160.01 (Welding, brazing and soldering in general)
UNSPSC Code 31101603(Steel sand casting)
ASTM A488 / A488M-12, Standard Practice for Steel Castings, Welding, Qualifications of Procedures and Personnel, ASTM International, West Conshohocken, PA, 2012, www.astm.orgBack to Top