Standards

ASTM A488 / A488M - 12


ASTM A488 / A488M - 12 Standard Practice for Steel Castings, Welding, Qualifications of Procedures and Personnel


Active Standard ASTM A488 / A488M Developed by Subcommittee: A01.18 |Book of Standards Volume: 01.02

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ASTM A488 / A488M

Abstract

This practice covers the qualification of procedures, welders, and operators for the fabrication and repair of steel castings by electric arc welding. The materials are categorized as carbon steel, carbon and carbon-manganese steel, low alloy steel, ferritic stainless steel, martensitic stainless steel, low carbon austenitic stainless steel, unstabilized austenitic stainless steel, austenitic stainless steel, duplex austenitic-ferritic stainless steel, precipitation-hardened austenitic stainless steel, nickel base alloy, steel castings, austenitic manganese. The orientation of the welds with respect to the horizontal and vertical planes of reference is classified into four positions, namely, flat, horizontal, vertical, and overhead. Four types of test shall be conducted in the qualification procedures such as tension test, bend test, Charpy impact test and radiographic test. Guided bend test specimens shall be prepared by cutting the test plate or pipe to form specimens of approximately rectangular cross section. Guided bend test specimens are of three types depending on which surface -side bend, face bend, or root bend is on the convex (outer) side of the bent specimen. A welding procedure must be set up as a new procedure and must be requalified when any of the changes in essential variables, inclusive, are made. Changes other than those listed may be made without requalification, provided the procedure is revised to show these changes. All welders and operators welding castings under this practice shall pass the welder qualification test. The welder or operator successfully performing the procedure qualification test is automatically qualified for performance.

This abstract is a brief summary of the referenced standard. It is informational only and not an official part of the standard; the full text of the standard itself must be referred to for its use and application. ASTM does not give any warranty express or implied or make any representation that the contents of this abstract are accurate, complete or up to date.

1. Scope

1.1 This practice covers the qualification of procedures, welders, and operators for the fabrication and repair of steel castings by electric arc welding.

1.1.1 Qualifications of a procedure and either or both the operator or welder under Section IX of the ASME Boiler and Pressure Vessel Code shall automatically qualify the procedure and either or both the operator or welder under this practice. P-number designations in the ASME grouping of base metals for qualification may be different than the category numbers listed in Table 1. Refer to Appendix X1 for a comparison of ASTM category numbers with the corresponding ASME P-Number designations.

TABLE 1 Categories of Base Materials

 

Category
Number

Material Description

ASTM Specification

Grades  

 1 

Carbon steel (carbon less than 0.35 %, tensile strength less than or equal to 70 ksi [480 MPa]).

A27/A27M

all grades

 

 

A216/A216M

WCA, WCB

 

 

A352/A352M

LCB, LCA

 

 

A356/A356M

1

 

 

A732/A732M

1A, 2A

 

 

A757/A757M

A1Q

 

 

A958

SC 1020, SC 1025, SC 1030, CLASSES 65/35, 70/36

 

 

 

 

 2 

Carbon steel (tensile strength greater than 70 ksi [480 MPa]). Carbon-manganese steel (tensile strength equal to or greater than 70 ksi but less than 90 ksi [620 MPa]).

A148/A148M

80-40

 

 

A216/A216M

WCC

 

 

A352/A352M

LCC

 

 

A732/A732M

2Q, 3A

 

 

A757/A757M

A2Q

 

 

A958

SC 1030, SC 1040, SC 1045, CLASSES 80/40, 80/50

 

 

 

 

 3 

Carbon and carbon-manganese steel (tensile strength equal to or greater than 90 ksi [620 MPa]).

A732/A732M

3Q, 4A, 4Q, 5N

 

 

A958

SC 1045, CLASSES 90/60, 105/85, 115/95

 

 

 

 

 4 

Low-alloy steel (annealed, normalized, or normalized and tempered. Tensile strength less than 85 ksi [585 MPa]).

A148/A148M

80-50

 

 

A217/A217M

WC1, WC4, WC5, WC6, WC9

 

 

A352/A352M

LC1, LC2, LC3, LC4

 

 

A356/A356M

2, 5, 6, 8

 

 

A389/A389M

C23, C24

 

 

A487/A487M

A27/A27M Specification for Steel Castings, Carbon, for General Application

A128/A128M Specification for Steel Castings, Austenitic Manganese

A148/A148M Specification for Steel Castings, High Strength, for Structural Purposes

A216/A216M Specification for Steel Castings, Carbon, Suitable for Fusion Welding, for High-Temperature Service

A217/A217M Specification for Steel Castings, Martensitic Stainless and Alloy, for Pressure-Containing Parts, Suitable for High-Temperature Service

A297/A297M Specification for Steel Castings, Iron-Chromium and Iron-Chromium-Nickel, Heat Resistant, for General Application

A351/A351M Specification for Castings, Austenitic, for Pressure-Containing Parts

A352/A352M Specification for Steel Castings, Ferritic and Martensitic, for Pressure-Containing Parts, Suitable for Low-Temperature Service

A356/A356M Specification for Steel Castings, Carbon, Low Alloy, and Stainless Steel, Heavy-Walled for Steam Turbines

A370 Test Methods and Definitions for Mechanical Testing of Steel Products

A389/A389M Specification for Steel Castings, Alloy, Specially Heat-Treated, for Pressure-Containing Parts, Suitable for High-Temperature Service

A447/A447M Specification for Steel Castings, Chromium-Nickel-Iron Alloy (25-12 Class), for High-Temperature Service

A487/A487M Specification for Steel Castings Suitable for Pressure Service

A494/A494M Specification for Castings, Nickel and Nickel Alloy

A732/A732M Specification for Castings, Investment, Carbon and Low Alloy Steel for General Application, and Cobalt Alloy for High Strength at Elevated Temperatures

A743/A743M Specification for Castings, Iron-Chromium, Iron-Chromium-Nickel, Corrosion Resistant, for General Application

A744/A744M Specification for Castings, Iron-Chromium-Nickel, Corrosion Resistant, for Severe Service

A747/A747M Specification for Steel Castings, Stainless, Precipitation Hardening

A757/A757M Specification for Steel Castings, Ferritic and Martensitic, for Pressure-Containing and Other Applications, for Low-Temperature Service

A872/A872M Specification for Centrifugally Cast Ferritic/Austenitic Stainless Steel Pipe for Corrosive Environments

A890/A890M Specification for Castings, Iron-Chromium-Nickel-Molybdenum Corrosion-Resistant, Duplex (Austenitic/Ferritic) for General Application

A958 Specification for Steel Castings, Carbon and Alloy, with Tensile Requirements, Chemical Requirements Similar to Standard Wrought Grades

A990 Specification for Castings, Iron-Nickel-Chromium and Nickel Alloys, Specially Controlled for Pressure Retaining Parts for Corrosive Service

A995/A995M Specification for Castings, Austenitic-Ferritic (Duplex) Stainless Steel, for Pressure-Containing Parts

American Welding Society

ANSI/AWS 3.0 Definitions for Welding and Cutting

American Society of Mechanical Engineers

ASME Boiler and Pressure Vessel Code, Section IX



Keywords

qualifications; steel castings; welding;



ICS Code

ICS Number Code 25.160.10 (Welding processes); 25.160.01 (Welding, brazing and soldering in general)



DOI: 10.1520/A0488_A0488M-12

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