ASTM A1042 / A1042M - 04(2009)

    Standard Specification for Composite Corrugated Steel Pipe for Sewers and Drains

    Active Standard ASTM A1042 / A1042M | Developed by Subcommittee: A05.17

    Book of Standards Volume: 01.06


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    Abstract

    This specification covers composite corrugated steel pipe, intended for uses such as storm water drainage, sanitary sewers, underdrains, construction of culverts, and similar uses. The composite material used in fabrication of the pipe consists of a three-layer polymer protective coating on both sides of a steel sheet core. The composite corrugated steel pipe covered by this specification is classified as Type IC and Type ICS. Type IC pipe shall be fabricated with helical corrugations and a continuous lock seam extending helically from end to end of each length of pipe. Type ICS shall be fabricated with helical corrugations and a continuous helical lock seam extending from end to end of each length of pipe, and with a smooth high-density polyethylene liner thermally bonded to the pipe polymer coating at each interior corrugation crest over the length of the pipe. Types IC and ICS pipe shall conform to the pipe dimensions and sheet thickness. Field joints for each type of composite corrugated steel pipe shall maintain pipe alignment during construction and prevent infiltration of fill material during the life of the installation. The following types of coupling systems shall be permitted: flange type; bell and spigot type; band type with annular corrugations; flat band type; and smooth sleeve type. Specimens cut from production pipe normal to and across the lock seam shall develop the specified tensile strength.

    This abstract is a brief summary of the referenced standard. It is informational only and not an official part of the standard; the full text of the standard itself must be referred to for its use and application. ASTM does not give any warranty express or implied or make any representation that the contents of this abstract are accurate, complete or up to date.

    1. Scope

    1.1 This specification covers composite corrugated steel pipe, intended for uses such as storm water drainage, sanitary sewers, underdrains, construction of culverts, and similar uses. The composite material used in fabrication of the pipe consists of a three-layer polymer protective coating on both sides of a steel sheet core. The three layers consist of an inner layer of fusion-bonded epoxy on the steel surface, an intermediate layer of polyethylene adhesive, and an outer layer of high-density polyethylene.

    1.2 The three-layer polymer coating protects the base metal against corrosion or abrasion, or both. Severe environments are likely to cause corrosion problems to accessory items such as coupling band hardware unless supplemental protection is provided. Additional protection for composite steel pipe is available by use of coatings applied after fabrication of the pipe as described in Specification A849.

    1.3 This specification does not include requirements for bedding, backfill, or the relationship between earth cover load and sheet thickness of the pipe. Experience with drainage products has shown that successful performance depends upon the proper selection of corrugation profile, sheet thickness, type of bedding and backfill, controlled manufacture in the plant, and care in installation. The installation procedure is described in Practice A798/A798M.

    1.4 This specification is applicable to orders in either inch-pound units as A1042, or in SI units as A1042M. Inch-pound units and SI units are not necessarily equivalent. SI units are shown in brackets in the text for clarity, but they are the applicable values when the material is ordered to A1042M.

    1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory requirements prior to use.


    2. Referenced Documents (purchase separately) The documents listed below are referenced within the subject standard but are not provided as part of the standard.

    ASTM Standards

    A153/A153M Specification for Zinc Coating (Hot-Dip) on Iron and Steel Hardware

    A307 Specification for Carbon Steel Bolts and Studs, 60 000 PSI Tensile Strength

    A563 Specification for Carbon and Alloy Steel Nuts

    A563M Specification for Carbon and Alloy Steel Nuts (Metric)

    A568/A568M Specification for Steel, Sheet, Carbon, Structural, and High-Strength, Low-Alloy, Hot-Rolled and Cold-Rolled, General Requirements for

    A742/A742M Specification for Steel Sheet, Metallic Coated and Polymer Precoated for Corrugated Steel Pipe

    A796/A796M Practice for Structural Design of Corrugated Steel Pipe, Pipe-Arches, and Arches for Storm and Sanitary Sewers and Other Buried Applications

    A798/A798M Practice for Installing Factory-Made Corrugated Steel Pipe for Sewers and Other Applications

    A849 Specification for Post-Applied Coatings, Pavings, and Linings for Corrugated Steel Sewer and Drainage Pipe

    A902 Terminology Relating to Metallic Coated Steel Products

    B633 Specification for Electrodeposited Coatings of Zinc on Iron and Steel

    B695 Specification for Coatings of Zinc Mechanically Deposited on Iron and Steel

    C443 Specification for Joints for Concrete Pipe and Manholes, Using Rubber Gaskets

    D1005 Test Method for Measurement of Dry-Film Thickness of Organic Coatings Using Micrometers

    D1056 Specification for Flexible Cellular Materials--Sponge or Expanded Rubber

    E29 Practice for Using Significant Digits in Test Data to Determine Conformance with Specifications

    F568M Specification for Carbon and Alloy Steel Externally Threaded Metric Fasteners (Metric)

    AASHTO Standard

    T249M Test for Helical Lock Seam Corrugated Pipe Available from American Association of State Highway and Transportation Officials (AASHTO), 444 N. Capitol St., NW, Suite 249, Washington, DC 20001.

    ANSI/AWWA Standard

    C213 Standard for Fusion-Bonded Epoxy Coating for the Interior and Exterior of Steel Water Pipelines Available from American Water Works Association, 6666 West Quincy Ave., Denver, CO 80235.


    ICS Code

    ICS Number Code 93.030 (External sewerage systems)

    UNSPSC Code

    UNSPSC Code 40170000(Pipe piping and pipe fittings)


    DOI: 10.1520/A1042_A1042M-04R09

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