The Design of a Laboratory Test Machine to Simulate Thermal Fatigue in Hot-Working Tool Steels

    (Received 11 October 2013; accepted 31 January 2014)

    Published Online: 2014

    CODEN: MPCOAD

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    Abstract

    A laboratory-scale thermal fatigue simulator has been designed, constructed, and commissioned by the authors for studying thermal fatigue of hot-working tool steels by means of rapid alternated heating and cooling. The basic design features, construction characteristics, and test capabilities of the thermal fatigue simulator are presented in this paper. Thermal fatigue simulations were run on hardened and tempered AISI H13 hot-working tool steel specimens in time-control with heating and cooling times of 15 and 10 s, respectively, and a total number of 500 and 2000 thermal fatigue cycles. The experimental results have demonstrated that the simulator is capable of producing thermal fatigue cracks with the same characteristics of those seen in real industrial hot-working tools. Based on their size and the extent of propagation, a clear distinction between primary, secondary, and craze cracks could be established at the failed surfaces. Additionally, a thermo-mechanical finite element model of the first 10 thermal fatigue cycles was developed to compute the transient temperatures, stresses, and strains distributions within the test specimen during thermal cycling. Based on the model results, the low cycle fatigue life was estimated using the Coffin–Manson equation, which relates the number of cycles to crack initiation to the plastic strain range per cycle. The experimentally obtained fatigue lives were appreciably shorter than the calculated ones, arguably due to surface roughness and oxidation effects.


    Author Information:

    Torres-Garza, A.
    Universidad Autónoma de Nuevo León, Facultad de Ingeniería Mecánica y Eléctrica, Av. Universidad S/N Ciudad Universitaria San Nicolás de los Garza Nuevo León,

    Quiñones-Salinas, M. A.
    Universidad Autónoma de Nuevo León, Facultad de Ingeniería Mecánica y Eléctrica, Av. Universidad S/N Ciudad Universitaria San Nicolás de los Garza Nuevo León,

    Barragan-Serna, I. A.
    Universidad Autónoma de Nuevo León, Facultad de Ingeniería Mecánica y Eléctrica, Av. Universidad S/N Ciudad Universitaria San Nicolás de los Garza Nuevo León,

    Mercado-Solis, R. D.
    Universidad Autónoma de Nuevo León, Facultad de Ingeniería Mecánica y Eléctrica, Av. Universidad S/N Ciudad Universitaria San Nicolás de los Garza Nuevo León,


    Stock #: MPC20130075

    ISSN: 2165-3992

    DOI: 10.1520/MPC20130075

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    Author
    Title The Design of a Laboratory Test Machine to Simulate Thermal Fatigue in Hot-Working Tool Steels
    Symposium , 0000-00-00
    Committee E08