ASTM A780-01(2006)

    Standard Practice for Repair of Damaged and Uncoated Areas of Hot-Dip Galvanized Coatings


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    1. Scope

    1.1 This practice describes methods that may be used to repair damaged hot-dip galvanized coatings on hardware, structural shapes, and other products fabricated prior to hot-dip galvanizing, and uncoated areas remaining after initial hot-dip galvanizing. The damage may be the result of welding or cutting (flame), in which case the coating will be damaged predominantly by burning. This practice can also be used to repair hot-dip galvanized coatings damaged by excessively rough handling during shipping or erection. Requirements concerning the renovation of uncoated areas remaining after initial hot-dip galvanizing are contained within the applicable material specification.

    1.2 This practice describes the use of low melting point zinc alloy repair rods or powders made specifically for this purpose, the use of paints containing zinc dust, and the use of sprayed zinc (metallizing).

    1.3 The extent of repair shall be limited to an area mutually agreeable to the contracting parties. Similarly, contracting parties shall agree to the repair method to be used.

    This standard does not purport to address the safety problems, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

    1.4 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are for information only.


    2. Referenced Documents (purchase separately) The documents listed below are referenced within the subject standard but are not provided as part of the standard.

    ASTM Standards

    A902 Terminology Relating to Metallic Coated Steel Products

    D520 Specification for Zinc Dust Pigment

    Society for Protective Coatings (SSPC) Documents

    SSPC-SP11 Power Tool Cleaning to Bare Metal


    ICS Code

    ICS Number Code 25.220.40 (Metallic coatings)

    UNSPSC Code

    UNSPSC Code 31160000(Hardware)


    Referencing This Standard

    DOI: 10.1520/A0780-01R06

    ASTM International is a member of CrossRef.


    Citation Format

    ASTM A780-01(2006), Standard Practice for Repair of Damaged and Uncoated Areas of Hot-Dip Galvanized Coatings, ASTM International, West Conshohocken, PA, 2006, www.astm.org

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